Ideal Tech, Inc.
29777 Telegraph Road, Suite 2500, Southfield, MI 48034   Phone 248 827 3820    Fax 248 281 0395     email - info@idealtech.net
  Mold Filling, Warpage, Design, FEA (finite element analysis), Structural Analysis, CAD CAM CAE, Moldflow, Cooling, Packing, Warpage, Shrinkage, Engineering of Tooling / Molding, Consulting, Problem Solving, Project Management, Training, Seminars

Engineering Services
Product Design
Finite  Element Analysis
Mold Flow Analysis(Mold Filling) 
Mold Packing
Mold Cooling
Part Warpage 
 
Tool/Mold Engineering
Why Mold flow Analysis

Consulting Services 
Problem  Solving
Mold/Process Standards
Documentation 
Project Management
Training and Seminars

Demos
Demo of Mold Filling
Demo of Mold Packing
Demo of Mold Cooling
Demo of Part Warpage
Demo of FEA
Quotation Requests
Data Transfer

Information/Resources
Customer Access
Technical Terms
Process Troubleshooting
Mold Design Guidelines
Links to other resources
Daily Tips
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Contact us

 


Mold Flow Analysis or Mold Filling Analysis
(Mold Fill Analysis, Moldflow, Moldfill Analysis, Mould fill analysis)

    If you have a plastic part then you are familiar with several molding problems but have you been able to eliminate or prevent all those problems completely? If not then use IT engineering services to avoid such problems and reduce your costs.

 

                                     

Air Trap                            Overpacking                      Hesitation

                                             
Thick/thin                        Gating/Packing            Weld/Meld lines

                                            

Gate Selection                    Gate Sizing                        Weld Lines

                                         
Flow balance                     Racetracking                          Warpage
    Do you want to face these problems and pay for engineering changes, tool changes, tryouts, time, poor quality, and headache ?

    Use Ideal Tech Engineering services to eliminate problems before they occur and save cost and timing to increase your profits & quality. 

    Quality products and services at the lowest cost and quickest time - An universal standard that every company must follow to compete in today's markets.  Every molded plastics part must run smooth through product design, tool build, tryouts, manufacturing, assembly, field applications, and over the life of products.  Our expertise in CAE (computer aided engineering) tied with the experience of thousands of molded products provide a valuable link to reach the goal of producing quality products at the lowest cost and quickest time.  Our engineering services for mold filling, cooling, and warpage analysis will review every part for product design, tooling, and molding as well as scientifically validate key steps to make your product a success - designed and build right in very first tryout.  Our unmatched expert approach to every project stands out and provides the best value in the long run that saves you cost and time.  

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Every part is modeled accurately as per your design (unlike other sources where quick modeling and assumptions are made to provide some quick results) and carefully reviewed for various possible iterations and solutions.

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Complete match of your machines, tool design, or process design whenever possible.  Attention to these details provides the best solution for your production runs. 

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Complete upfront review of any project and detailed analysis through several iterations (unlike other sources where one iteration as per your suggestion is run).  

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Our ability to identify the problems associated with product design, tooling, molding, material, and even software/hardware limitations helps us provide a much needed expert advise in matter of hours or days.  

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Careful and detailed attention of various parameters, results, and experience of thousands of parts enables us to forecast many possible problems even if analysis can not show it in simulation and suggest the optimum solution for your products.

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Our expertise can suggest improvements to save material costs, improve functional aspects, improve gate and runner design, improve tooling, reduce overall cycle time and warpage concerns that can eliminate several unnecessary engineering changes.

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An optimum solution is verified, validated, & submitted for all project whenever possible.

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Follow up and presentation of professional report - Recommendations, detailed results with expert comments, reference mold set up sheets, executive summary is just a mouse click away (unlike other sources supplying only pictures).  Report includes several key details and no short cuts.

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Special customer incentive programs to all customers for their feedback. Out mission to be the best in business assures your satisfaction and provides a valuable business partner to rely up on all the way.

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Unmatched business partnership approach with every customer can lead you to save on every project through upfront engineering and product development.  

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Some of the benefits that you may see as soon as first parts are run - improved part design, improved tooling, reduced engineering time, elimination of several tryouts for trial and error, improved part quality, reduction in filling, packing, cooling time, very well balanced filling and pressure distribution, balanced runners and gates, reduction in clamp tonnage, elimination of flash, wide open processing window to meet your particular processing needs, elimination of changes in gates or runners, elimination of weld line/vent/burn issues, reduced scrap, dimensional stability, and much more. 

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Other company wide long term key benefits that you may be able to receive by using our services -  Use of robust engineering design approach in your product development cycle, access to the latest technology and qualified expertise without any additional capital investments, overall improved quality products at reduced cost and timing, fixed cost estimates for all your analyses needs, one source for all your engineering services, future cost reductions, referral credit for referring our services to other possible customers (unlimited credit), elimination of unnecessary overheads in administration, engineering, manufacturing if you choose to use our customized contract options tailored to suit your needs.  

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Biggest benefit - Continuous support, implementation, and expertise on any latest technological advances in your business model without having to invest or pay for and that may keep adding to the profit through cost savings, quick timing, and quality parts.

 

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Copyright © 2001-2010 Ideal Tech, Inc.
Last modified: April 02, 2005