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Flow Analysis(Mold Filling)
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Mold Flow Analysis or Mold Filling Analysis
(Mold Fill Analysis, Moldflow, Moldfill Analysis, Mould fill analysis)
If you have a plastic
part then you are familiar with several molding problems but have you been able
to eliminate or prevent all those problems completely? If not then use IT
engineering services to avoid such problems and reduce your costs.
Air
Trap
Overpacking
Hesitation
Thick/thin
Gating/Packing
Weld/Meld lines
Gate
Selection
Gate
Sizing
Weld Lines

Flow
balance
Racetracking Warpage
Do you want to face these
problems and pay for engineering changes, tool changes, tryouts, time, poor
quality, and headache ?
Use Ideal Tech Engineering services to eliminate
problems before they occur and save cost and timing to increase your
profits & quality.
Quality products and services at the lowest cost and quickest time - An
universal standard that every company must follow to compete in today's
markets. Every molded plastics part must run smooth through product
design, tool build, tryouts, manufacturing, assembly, field applications, and
over the life of products. Our expertise in CAE (computer aided
engineering) tied with the experience of thousands of molded products provide a
valuable link to reach the goal of producing quality products at the lowest cost
and quickest time. Our engineering services for mold filling, cooling, and
warpage analysis will review every part for product design, tooling, and molding
as well as scientifically validate key steps to make your product a success -
designed and build right in very first tryout. Our unmatched expert
approach to every project stands out and provides the best value in the long run
that saves you cost and time.
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Every part is modeled
accurately as per your design (unlike other sources where quick modeling and
assumptions are made to provide some quick results) and carefully reviewed
for various possible iterations and solutions. |
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Complete match of your
machines, tool design, or process design whenever possible. Attention
to these details provides the best solution for your production runs. |
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Complete upfront review of
any project and detailed analysis through several iterations (unlike other sources where one
iteration as per your suggestion is run). |
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Our ability to identify the
problems associated with product design, tooling, molding, material, and
even software/hardware limitations helps us provide a much needed expert
advise in matter of hours or days. |
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Careful and detailed
attention of various parameters, results, and experience of thousands of
parts enables us to forecast many possible problems even if analysis
can not show it in simulation and
suggest the optimum solution for your products. |
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Our expertise can suggest
improvements to save material costs, improve functional aspects, improve
gate and runner design, improve tooling, reduce overall cycle time and
warpage concerns that can eliminate several unnecessary engineering changes. |
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An optimum solution is
verified, validated, & submitted for all project whenever possible. |
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Follow up and presentation
of professional report - Recommendations, detailed results with expert
comments, reference mold set up sheets, executive summary is just a mouse
click away (unlike other sources supplying only pictures). Report
includes several key details and no short cuts. |
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Special customer incentive
programs to all
customers for their feedback. Out mission to be the best in business assures your satisfaction and provides a
valuable business partner to rely up on all the way. |
 | Unmatched business
partnership approach with every customer can lead you to save on every
project through upfront engineering and product development. |
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Some of the benefits that
you may see as soon as first parts are run - improved
part design, improved tooling, reduced engineering time, elimination of
several tryouts for trial and error, improved part quality, reduction in
filling, packing, cooling time, very well balanced filling and pressure
distribution, balanced runners and gates, reduction in clamp tonnage,
elimination of flash, wide open processing window to meet your particular
processing needs, elimination of changes in gates or runners, elimination of
weld line/vent/burn issues, reduced scrap, dimensional stability, and much
more. |
 | Other company wide long
term key benefits that you may be able to receive by using our services -
Use of robust engineering design approach in your product development cycle,
access to the latest technology and qualified expertise without any
additional capital investments, overall improved quality products at reduced
cost and timing, fixed cost estimates for all your analyses needs, one
source for all your engineering services, future cost reductions, referral
credit for referring our services to other possible customers (unlimited
credit), elimination of unnecessary overheads in administration,
engineering, manufacturing if you choose to use our customized contract
options tailored to suit your needs. |
 | Biggest benefit -
Continuous support, implementation, and expertise on any latest
technological advances in your business model without having to invest or
pay for and that may keep adding to the profit through cost savings, quick
timing, and quality parts. |
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