Ideal Tech, Inc.
29777 Telegraph Road, Suite 2500, Southfield, MI 48034   Phone 248 827 3820    Fax 248 281 0395     email - info@idealtech.net
  Mold Filling, Warpage, Design, FEA (finite element analysis), Structural Analysis, CAD CAM CAE, Moldflow, Cooling, Packing, Warpage, Shrinkage, Engineering of Tooling / Molding, Consulting, Problem Solving, Project Management, Training, Seminars

Engineering Services
Product Design
Finite  Element Analysis
Mold Flow Analysis(Mold Filling) 
Mold Packing
Mold Cooling
Part Warpage 
 
Tool/Mold Engineering
Why Mold flow Analysis

Consulting Services 
Problem  Solving
Mold/Process Standards
Documentation 
Project Management
Training and Seminars

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Demo of Mold Filling
Demo of Mold Packing
Demo of Mold Cooling
Demo of Part Warpage
Demo of FEA
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Data Transfer

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Demo of Finite Element Analysis

    Many times functional requirements dictate the product design however you are also limited by other factors of materials, tooling, process, assembly and other components design.  How do you manage to balance all of these variables to meet or exceed functional requirements and still able to manufacture best quality parts at the lowest cost.  The answer lies in simultaneous and concurrent engineering of product design, finite element analysis, and process simulation with successful teaming of designers, tool makers, material suppliers, molders and OEMs with the right engineering company.  Here is the piece of our recent engineering -      

    The subject flex member needed to redesigned to flex from few mm to several mm while maintaining flexing abilities with various vehicle model and assembly variations.  It needed to be processed in the same tool with only one product design to avoid multiple tools, inserts or multiple parts.  With concurrent engineering efforts and after several iterations that involved redesigning the part few times and rerunning iterations to verify stresses, strains, material, tool, and process options, we were able to exceed the functional requirements and avoid using multiple parts/tools and save thousands of dollars.  

   

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Last modified: April 02, 2005